
Damage Specification Standards 2026
DSS-A
Assembly/Internal Conditions
Draft v1.0
Table of Contents
A.01 IGU Cavity & Seal
- A.01.01 Internal haze/volatile fogging (#2/#3)
- A.01.02 Moisture/condensation between panes (#2/#3)
- A.01.03 Desiccant dust/fines in cavity
- A.01.04 Spacer smear/bleed inside cavity
- A.01.05 Low‑E surface corrosion within cavity
- A.01.06 Breather tube/altitude tube staining pattern
A.02 Laminated Glass Interlayer
- A.02.01 Edge haze/whitening (PVB/ionoplast)
- A.02.02 Bubbles/stringers (entrapped gas/voids)
- A.02.03 Contamination inclusions in interlayer
- A.02.04 Interlayer creep/exudation at edge
- A.02.05 Interlayer discoloration/yellowing (UV/thermal aging)
- A.02.06 Local delamination (ply/interlayer separation)
A.03 Mirrors & Back‑Coated Products
- A.03.01 Mirror edge blackening (back‑coating corrosion)
- A.03.02 Spot corrosion behind mirror
- A.03.03 Adhesive/chemical attack from behind
A.04 Switchable/Smart Glazing (PDLC/EC)
- A.04.01 Black spots/voids in active layer
- A.04.02 Busbar/lead defects visible through lite
A.01
IGU Cavity & Seal
DSS-A.01.01
Internal Haze / Volatile Fogging (#2 / #3)
DSS-A.01.01
Internal Haze / Volatile Fogging (#2 / #3)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Internal haze/volatile fogging is a diffuse film or whitish veil deposited on IGU cavity faces (usually #2 / #3), arising from outgassing or volatile transport within the sealed unit. Because the cue resides between panes, it is not accessible to in-place restoration; classification is driven by location/condition rather than surface catch. Identify cavity faces by surface numbering and verify between-pane status via fixed parallax.
Typical Presentation (Informative)
- Pane-scale, low-contrast veil or “cloud” that persists after reveal/dry and does not respond to wiping on #1/#4.
- Stronger in oblique/raking views; no local worked perimeter on exposed faces.
- May co-occur with other A.01 conditions (e.g., desiccant fines or spacer bleed) in the cavity. Inspect under VIS geometry.
Field Identification Cues (Normative)
Location / access (primary):
- Confirm the cue is between panes using parallax: the feature’s position is fixed relative to its reflection when the observer moves. Record #2 / #3 if applicable. If between panes, treat as CAT-5 by location.
Surface-catch class (MSRT):
- Not determinative for between-pane conditions; classification is location/condition-driven. If attempted on the exposed face, record SC = n/a for the internal cue; do not abrade.
Visual signature (exposed faces):
- No transition edge or local worked ring on #1/#4 after Non-Invasive Reveal; haze remains unchanged by exterior cleaning. Evaluate at 12 / 36 / 72 in with normal + oblique sweep under raking light.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 — Out of scope for in-place restoration when confirmed between panes (IGU cavity) or otherwise inaccessible. Document and refer per project protocol (e.g., manufacturer/service).
- If the haze proves to be on the exposed face (responds to reveal and shows worked-surface morphology), reclassify under R (film/residue) or Ch (chemical) families and assign CAT per VIS (§4.2).
Indicative Relief / Depth (Informative)
- Internal haze is optical/film deposition within the cavity; there is no face-side tactile relief accessible to MSRT on #1/#4. Depth is not applicable; location governs classification.
Differentiation & False Positives (Informative)
- vs. Exterior/interior films (R.04 / R.02): True residues on #1/#4 change with Non-Invasive Reveal; internal haze does not.
- vs. Low-E coating rub (Co.01/Co.03): Coating rubs are worked-surface anomalies on an exposed coated face and are disallowed at acceptance when present on the worked surface (VIS §6.2.e). Internal haze shows fixed parallax and no worked perimeter.
- vs. Condensation: Temporary moisture on #1/#4 violates VIS environment controls (no wet/condensing surfaces) and clears with dry/conditioning; internal haze persists.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique; include raking frames. Capture a short sequence or paired frames to demonstrate fixed parallax (feature position remains fixed relative to reflection). Note lighting/time and reveal status.
- Forms: Pane ID; surface numbering (#1–#4; laminate-internal if applicable); worked surface Y/N; functional coating present on worked surface? (Y/N/Unknown); environment checks (dry, no condensation).
- Acceptance split: CAT-5 conditions are not subject to in-place acceptance under VIS; document and refer. Do not conflate factory/system conditions with VIS acceptance for restored faces.
Mis-ID Pitfalls (Informative)
Attempting spot-work on #1/#4 to “chase” a between-pane haze creates a worked region with a visible transition edge, which VIS disallows at acceptance (CAT-0…CAT-4). Confirm parallax before any action.
Reporting Language (Template)
- A.01.01 Internal Haze/Volatile Fogging (#2/#3) — Pane-scale between-pane veil verified by fixed parallax; no change after Non-Invasive Reveal of #1/#4; MSRT not applicable to internal cue. Logged as CAT-5 (out of in-place scope by location). Document per VIS (photos at 12/36/72 in; normal + oblique + raking; surface numbering recorded) and refer per project protocol.
DSS-A.01.02
Moisture / Condensation Between Panes (#2 / #3)
DSS-A.01.02
Moisture / Condensation Between Panes (#2 / #3)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Between-pane condensation is liquid water or condensate films/droplets observed on IGU cavity faces (typically #2 / #3) due to moisture ingress, seal failure, or internal humidity/temperature cycling. Because the cue resides inside the sealed unit, it is not accessible to in-place restoration; classification is governed by location/condition rather than surface-catch. Identify cavity faces via surface numbering and verify between-pane status by fixed parallax.
Typical Presentation (Informative)
- Discrete droplets, streaking, or a continuous wet film inside the unit that persists after reveal/dry of the exposed faces and does not respond to wiping #1/#4.
- Often angle-dependent and more obvious in oblique/raking views; may vary with time of day / weather, yet remains inaccessible.
Field Identification Cues (Normative)
Location / access (primary):
- Confirm the condition is between panes using parallax: the feature’s apparent position is fixed relative to its reflection when the observer moves. Log as #2 / #3 per surface numbering. If between panes, classify CAT-5 by location.
Surface-catch class (MSRT):
- Not determinative for between-pane conditions; MSRT on #1/#4 cannot assess a cavity-face cue. CAT-5 is location/condition-driven.
Inspection environment / reveal controls:
- VIS requires clean, dry exposed faces before evaluation (Non-Invasive Reveal) and to avoid precipitation/condensation/wet surfaces on #1/#4. If the moisture is on #1/#4, dry/condition and re-inspect; if it remains between panes, treat as CAT-5.
Viewing / lighting:
- Apply VIS geometry: 12 / 36 / 72 in, normal incidence + oblique sweep (~60°–120°), with raking light; surfaces clean & dry.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 — Out of scope for in-place restoration when between-pane (IGU cavity) or otherwise inaccessible. Document and refer per project protocol (e.g., replacement or manufacturer service).
- If the moisture proves to be on #1/#4 (responds to reveal / drying), it is an environmental condition and must be removed/controlled prior to classification; only residual cues on the exposed face (e.g., films/etch) are classified under R or Ch families by CAT.
Indicative Relief / Depth (Informative)
- Between-pane condensation is a transient internal wetting; there is no accessible face-side relief for MSRT. Numeric depth is not applicable; location governs classification.
Differentiation & False Positives (Informative)
- vs. Internal haze/volatile fogging (A.01.01): Haze appears as a dry veil/film and remains even when the cavity is not visibly wet. Condensation shows droplet/wet film morphology that may cycle with conditions, yet remains between panes. (Use parallax to confirm.)
- vs. Exterior/interior surface condensation (#1/#4): Disallowed by VIS environment controls; clears with dry/conditioning per §5.3. If it clears and no residue remains, no damage classification applies.
- vs. Coating rub/patchiness (Co.01/Co.03): Coating anomalies are worked-surface issues on an exposed coated face and are disallowed at acceptance on the worked surface (VIS §6.2.e); between-pane moisture shows fixed parallax and no worked perimeter.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in; normal + oblique; include raking frames. Capture paired frames (or a brief sequence) to demonstrate fixed parallax (feature position remains fixed relative to reflection as the observer moves). Note lighting/time and reveal status.
- Forms: Record pane ID; product family & surface numbering (#1–#4; laminate-internal if applicable); worked surface Y/N; functional coating present on worked surface? (Y/N/Unknown); environment checks (dry; no condensation).
- Acceptance split: CAT-5 conditions are not subject to in-place acceptance under VIS; document and refer. Do not conflate factory/system issues with VIS acceptance for restored faces.
Mis-ID Pitfalls (Informative)
Attempting to work #1/#4 to “remove” a between-pane wetting artifact will create a worked region with a visible transition edge, which VIS disallows at acceptance (CAT-0…CAT-4). Confirm parallax and environmental dryness before any action.
Reporting Language (Template)
- A.01.02 Moisture/Condensation Between Panes (#2/#3) — Between-pane wetting verified by fixed parallax; no change after Non-Invasive Reveal/dry of #1/#4; MSRT not applicable to internal cue. Logged as CAT-5 (out of in-place scope by location). Document per VIS (photos at 12/36/72 in; normal + oblique + raking; surface numbering recorded; forms per Appendix X3) and refer per project protocol.
DSS-A.01.03
Desiccant Dust / Fines in IGU Cavity
DSS-A.01.03
Desiccant Dust / Fines in IGU Cavity
DSS-A.01.03 — Desiccant Dust / Fines in IGU Cavity
Definition (Reference)
Particulate fines (typically white/gray) released from or tracked by the spacer/desiccant system within an insulating glass unit (IGU) cavity. Presents on cavity faces (#2 and/or #3) and is not accessible in-place. IGU surface numbering and “between-pane” determination follow the VIS conventions.
Typical Presentation (Informative)
- Discrete specks or light “peppering” scattered near the spacer or in streaks/bands within the cavity; may increase over time as the unit ages.
- Most apparent in raking light or against dark interiors; does not respond to exterior/interior cleaning.
- Apparent location is stable under parallax (i.e., the specks move with the glass/its reflection consistently as a between-pane feature, not on the outer face).
Field Identification Cues (Normative)
- Location cue (parallax): Fixed parallax confirming #2/#3 cavity faces → record as a between-pane condition.
- MSRT (surface-catch): Not applicable to the cavity faces; do not attempt tactile checks on inboard/outboard faces to infer between-pane relief. (MSRT supports field classification only on exposed faces under VIS; use visual + location cues for cavity features.)
- Surface numbering on forms: Log #1–#4 per VIS and note “cavity (#2/#3)” in remarks.
Viewing / Lighting (use VIS)
Evaluate at 12 / 36 / 72 in with normal incidence + oblique sweep (~60°–120°) under raking light; surfaces must be clean/dry (Non-Invasive Reveal) to exclude face-side residues.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 (Non-repairable / out of in-place scope by location). Between-pane/cavity contaminants are not addressable in place; document and refer per project protocol (manufacturer/warranty/replacement).
Indicative Depth / Relief (Informative)
Not applicable as a surface-relief quantity on the exposed faces. The feature resides on #2/#3 cavity faces or within the spacer/cavity environment; field acceptance remains appearance-only and location-based under VIS.
Differentiation & False Positives (Informative)
- vs. Exterior/interior dust or paint specks (R-family): Face-side residues change with Non-Invasive Reveal; true cavity fines do not. Use parallax to confirm between-pane location.
- vs. Spacer smear/bleed (A.01.04): Smear appears as continuous bands/films along the spacer sightline rather than discrete specks; both are CAT-5 by location. (Document with close oblique photos and refer.)
- vs. Low-E coating rub/patchiness on worked surface (Co-family): Coating anomalies are on an exposed worked face and are disallowed at acceptance; cavity fines sit behind the face (CAT-5). Log surface numbering to avoid mis-ID.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique; include raking frames and at least one sequence demonstrating fixed parallax relative to the reflection.
- Forms: Pane ID; product family; surface numbering (#1–#4; laminate-internal); “cavity (#2/#3)” noted; lighting/time; geometry checklist.
- Narrative note: “Between-pane particulate; non-responsive to Non-Invasive Reveal; CAT-5 by location.” (VIS separates classification from acceptance; factory/warranty governs IGU integrity.)
Reporting Language (Template)
A.01.03 Desiccant Dust/Fines (IGU Cavity) — Discrete particulate visible on #2/#3 faces confirmed by fixed parallax under VIS geometry. Non-responsive to Non-Invasive Reveal; MSRT not applicable to cavity faces. CAT-5 (between-pane; out of in-place scope). Documented with photo set and surface numbering; refer to manufacturer/warranty per project protocol.
DSS-A.01.05
Low-E / Functional-Coating Appearance Change Inside Cavity (#2 / #3)
DSS-A.01.05
Low-E / Functional-Coating Appearance Change Inside Cavity (#2 / #3)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Non-uniform appearance change (e.g., patchiness, color shift/iridescence, fine “islands”/pinholes, micro-mottle) on a functional coating located on IGU cavity faces (#2 or #3). Because the affected face is between panes, it is not an exposed worked surface and is not addressable in-place; classification is governed by location/condition. VIS defines surface numbering and treats between-pane (fixed parallax) cues as out-of-scope by location. “Coating anomaly” is a defined VIS term (adapted from ASTM C1376).
Typical Presentation (Informative)
- Patchy or blotchy zones, subtle color non-uniformity/iridescence, or fine pinholes/islands most evident in oblique/raking views; no change after cleaning of exposed faces (Non-Invasive Reveal).
- Often distributed irregularly; may occur with other cavity issues (e.g., internal haze, spacer-edge phenomena).
Field Identification Cues (Normative)
Location / access (primary):
- Use surface numbering to identify #2/#3. Demonstrate between-pane by fixed parallax (feature stays fixed relative to its reflection as the observer moves). CAT-5 by location when confirmed.
Surface-catch class (MSRT):
- Not determinative for a cavity-face condition. MSRT applies to exposed faces only and is a single, non-marring pass used to support classification—not acceptance.
Inspection environment / reveal controls:
- Perform Non-Invasive Reveal (clean & dry) on the exposed face(s) before evaluation; if the cue persists, it supports a cavity location. Acceptance pertains to the exposed surface under evaluation.
Viewing / lighting:
- Apply VIS geometry: 12 / 36 / 72 in; normal incidence + oblique sweep (~60°–120°) under raking light to capture sheen/color change and patch boundaries.
Classification Mapping (to VIS-DA) (Normative)*
- CAT-5 — Out of scope for in-place restoration when the anomaly resides on #2/#3 (between panes). Document and refer per project protocol (manufacturer/warranty/replacement). Note: For worked, exposed coated faces, VIS-A prohibits coating anomalies at acceptance (context: ASTM C1376), but that acceptance requirement does not apply to cavity-face anomalies.
Indicative Relief / Depth (Informative)
- No accessible surface-relief reading on the exposed face; numeric depth is not applicable. Classification is appearance + location only.
Differentiation & False Positives (Informative)
- vs. Coating rub/patchiness on the worked exposed face (Co-family): Worked-face coating anomalies are disallowed at acceptance (VIS §6.2.e); cavity anomalies are between panes (fixed parallax) and CAT-5.
- vs. Exterior/interior residue films (R-family): Face-side films respond to Non-Invasive Reveal; cavity anomalies do not.
- vs. Internal volatile fog/haze (A.01.01): Haze presents as a diffuse veil; coating corrosion shows patchy/color change with coating-like boundaries. Use parallax and perimeter context to separate.
Evidence Package (Documentation Requirements) (Normative)*
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, with raking; include frames that show patch boundaries and at least one parallax sequence demonstrating a between-pane cue.
- Forms: Record pane ID; surface numbering (#1–#4; laminate-internal); worked surface Y/N; functional coating present on worked surface? (Y/N/Unknown); reveal status; lighting/time; geometry checklist.
- Narrative split: “Cavity-face functional-coating anomaly on #2/#3; CAT-5 by location. VIS-A coating acceptance (no anomalies on worked coated surfaces) does not apply to cavity faces; refer per protocol.”
Mis-ID Pitfalls (Informative)
Attempting to “correct” a cavity coating anomaly on the exposed face risks creating a worked region (visible transition edge) that VIS disallows at acceptance for CAT-0…CAT-4. Confirm parallax and reveal status before any action.
Reporting Language (Template)
- A.01.05 Low-E/Functional-Coating Appearance Change (Cavity #2/#3) — Patchy/iridescent coating appearance between panes, verified by fixed parallax; no change after Non-Invasive Reveal of exposed faces; MSRT not applicable to cavity face. CAT-5 (out of in-place scope by location). Documented per VIS geometry; refer per project protocol.
DSS-A.01.06
Breather / Altitude-Tube Staining Pattern (#2 / #3)
DSS-A.01.06
Breather / Altitude-Tube Staining Pattern (#2 / #3)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Characteristic staining or streaking patterns deposited on IGU cavity faces (usually #2 / #3) associated with breather/altitude-tube ports used during fabrication/shipping/altitude equalization. By location (between panes), these cues are not on an exposed worked face and are not addressable in place; classification is therefore location/condition-driven. This entry follows VIS surface numbering and between-pane verification by fixed parallax.
Typical Presentation (Informative)
- Localized halos, arcs, or drip-like streaks emanating from or near the tube entry/sightline, commonly along the perimeter; tone may be translucent, slightly glossy, or matte.
- No change after Non-Invasive Reveal of the exposed faces; persists in identical position when viewed at different angles (i.e., parallax-fixed between the panes).
Field Identification Cues (Normative)
Location / access (primary):
- Identify faces via surface numbering (#1–#4). Demonstrate between-pane location by fixed parallax (feature remains stationary relative to its reflection as the observer moves). If confirmed, classify CAT-5 by location.
Surface-catch class (MSRT):
- Not determinative for a cavity-face cue. MSRT is for exposed faces only and is a single, non-marring pass to support classification—not acceptance. On the exposed face, record SC-0 (no relief) if checked.
Inspection environment / reveal controls:
- Perform Non-Invasive Reveal (clean & dry) on the exposed surface(s) before evaluation; if the cue persists unchanged, that supports a cavity origin. Do not use blades/abrasives/chemicals prior to classification.
Viewing / lighting:
- Apply VIS geometry: 12 / 36 / 72 in; normal incidence + oblique sweep (~60°–120°) with raking light. Include perimeter shots that show the cue’s relationship to the likely tube location.
Classification Mapping (to VIS-DA) (Normative)*
- CAT-5 — Out of scope for in-place restoration when the staining resides on #2/#3 (between panes). Document and refer per project protocol (manufacturer/warranty/replacement).
Indicative Relief / Depth (Informative)
- No accessible relief on the exposed face (SC-0 if checked). Apparent “depth” is within the cavity; numeric surface depth on the exposed face is not applicable.
Differentiation & False Positives (Informative)
- vs. Spacer smear/bleed (A.01.04): Spacer smear typically forms continuous bands parallel to the spacer; breather-tube staining often radiates from a point/port or short perimeter segment. Both are CAT-5 by location—document geometry and parallax.
- vs. Internal haze/volatile fogging (A.01.01): Fogging is a diffuse veil across a broader field; tube staining is localized with identifiable origin. Use parallax and perimeter context.
- vs. Face-side residue (R-family): Face films respond to reveal; cavity staining does not. Confirm with reveal and fixed parallax.
Evidence Package (Documentation Requirements) (Normative)*
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, raking; include a parallax sequence and perimeter frames that show the tube/port adjacency.
- Forms: Record pane ID, product family & surface numbering (#1–#4; laminate-internal), worked surface Y/N, functional coating present on worked surface? (Y/N/Unknown), reveal status, lighting/time, geometry checklist.
- Narrative split: “Between-pane perimeter staining consistent with breather/altitude-tube origin on #2/#3; CAT-5 by location; refer per protocol.”
Mis-ID Pitfalls (Informative)
Attempting to “clean” a cavity artifact from the exposed face risks creating a worked region (visible transition edge), which VIS disallows at acceptance for CAT-0…CAT-4. Confirm reveal status and parallax before any action.
Reporting Language (Template)
- A.01.06 Breather/Altitude-Tube Staining (Cavity #2/#3) — Localized perimeter staining consistent with tube/port origin; parallax-fixed between panes; no change after Non-Invasive Reveal; MSRT not applicable to cavity face. CAT-5 (out of in-place scope by location). Documented per VIS geometry; refer per project protocol.
A.02
Laminated Glass Interlayer
DSS-A.02.01
Edge haze / whitening (laminated interlayer; PVB / ionoplast)
DSS-A.02.01
Edge haze / whitening (laminated interlayer; PVB / ionoplast)
Definition (Reference)
A milky, desaturated band or clouding that develops within the laminated interlayer zone near the perimeter, typically within a few millimeters to several centimeters of the edge. It is an internal condition (between glass plies) of laminated glass and not a worked-surface defect. Because it is laminate-internal, it is generally out of in-place restoration scope; document and refer. (Laminated glass & interlayer context: ASTM C1172; ISO 12543.
Typical presentation (Informative)
- Semi-opaque “whitening” ribbon along edges; may appear wedge-shaped or uneven in width around corners.
- Can grow/recall with humidity and temperature changes; does not respond to non-invasive reveal/cleaning.
- May co-present with micro-bubbles/stringers or with slight interlayer retreat at the edge.
- Readable at normal incidence and oblique sweep under raking light; often more visible at standard/wide-field views when back-lit. (Inspection geometry & raking light: VIS §5.3–§5.4.
Field Identification Cues (Normative)
- Surface-catch class (MSRT): None on either exposed face. One light, non-marring pass per VIS §5.5; do not abrade. (MSRT definition and use.
- Visual signature: Edge-parallel, diffuse whitening inside the laminate; no chip-flank sparkle, no pits/craters at the exposed face; persists after non-invasive reveal. (Reveal.
- Location / access: Laminate-internal (between plies). Record surface numbering for the lite(s) and note that the observation is laminate-internal rather than on #1/#4 faces. (Surface numbering & non-exposed surfaces.
- Diagnostic differentiators:
- vs. external eolian/cleaning haze: external fields show face-side cues and may produce surface catch or directional patterning; laminate whitening does not.
- vs. sealant/adhesive film: surface films respond to reveal; laminate whitening does not.
- vs. local delamination (A.02.06): delamination shows a defined boundary (often iridescence, Newton fringes) and may include discrete voids; edge whitening is diffuse without a sharp lensing boundary.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 (Out of in-place scope): Record as A.02.01 — Laminate-internal whitening (CAT-5) and refer to fabricator/manufacturer or replacement per project protocol. (CAT-5 scope & rationale.
- If any face-side damage is also present (e.g., mechanical scoring at the perimeter), classify that separately under the appropriate M-family item and assign CAT per VIS. (Three-part cueing & boundary guidance.
Indicative depth range (μm)
Not applicable (internal to laminate). Depth ranges in μm apply to worked-surface defects; laminated interlayer whitening has no meaningful face-side removal depth.
Evidence & documentation (Informative)
- Photos: overview of the lite; edge runs at mid-range; close-ups at raking light. Include one back-lit image when safe, to show internal character. (VIS documentation.
- Recording: pane ID, surface numbering (#1–#4 / laminate-internal), environment (temp/RH), width of whitening band at several stations. (Surface numbering & documentation prompts.
- Inspection conditions: confirm non-invasive reveal completed; inspect under VIS §5 lighting/geometry; MSRT recorded as none. (Reveal & geometry.
Associated references (Informative)
- Product/spec context: ASTM C1172 (laminated architectural flat glass); ISO 12543 (laminated glass series). (Listed in VIS references.
- VIS cross-refs: Terminology (laminated, non-exposed surface); §5 (inspection), §6 (acceptance), §4.2.6 (CAT-5). (Terminology & sections.
DSS-A.02.02
Bubbles / Stringers (entrapped gas/voids in laminated interlayer)
DSS-A.02.02
Bubbles / Stringers (entrapped gas/voids in laminated interlayer)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Discrete bubbles (rounded voids) or stringers (elongate/filamentary voids) within the laminated interlayer (between plies). These are laminate-internal features—not on an exposed worked face—and are therefore not addressable in place; classification is location/condition-driven. Product/spec context for laminated glass: ASTM C1172; ISO 12543. Surface numbering: identify as laminate-internal (distinct from #1/#4 and IGU #2/#3 faces).
Typical Presentation (Informative)
- Isolated, round entrapped gas pockets; or linear “stringers” oriented with cut/lay-up flow.
- Concentrated near edges/corners, along insert/print boundaries, or sporadically in field.
- No change after Non-Invasive Reveal of exposed faces; no worked transition edge on the face. (Reveal & inspection geometry per VIS §5.)
Field Identification Cues (Normative)
Location / access (primary):
- Confirm laminate-internal location. On project forms, record product family (laminated) and surface numbering (#1–#4; laminate-internal). Do not assign face numbers to laminate-internal interfaces unless a project spec requires it.
Surface-catch class (MSRT):
- SC-0 (none) on the exposed face(s). MSRT is a single, non-marring pass used only to support classification—not acceptance. Do not abrade.
Inspection environment / reveal controls:
- Perform Non-Invasive Reveal (clean & dry) prior to evaluation; persistence confirms non-face location. Avoid blades/abrasives/chemicals prior to classification.
Viewing / lighting:
- VIS geometry: 12 / 36 / 72 in; normal incidence + oblique sweep (~60°–120°) with raking light. Back-lit frames can help show void boundaries.
Classification Mapping (to VIS-DA) (Normative)*
- CAT-5 — Out of in-place scope when features are laminate-internal (not on an exposed worked surface). Document and refer per project protocol (fabricator/manufacturer/warranty).
Indicative Relief / Depth (Informative)
- Not applicable to the exposed face (no measurable surface relief; SC-0). Numeric μm depth ranges apply to face-side defects only.
Differentiation & False Positives (Informative)
- vs. Seeds/blisters in float glass (P.02.02): Factory gas inclusions within monolithic glass; encapsulated and SC-0 on the face; classify under processing feature entries, not laminated interlayer.
- vs. Adhesive/film domes (R-family) on #1/#4: Face-side residues respond to Non-Invasive Reveal; laminate-internal bubbles do not.
- vs. Local delamination (A.02.06): Delamination often shows defined boundary (Newton fringes/iridescence) or creep; bubbles/stringers are discrete voids without broad separation. (Use VIS geometry + reveal to separate.)
Evidence Package (Documentation Requirements) (Normative)*
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, raking; add one back-lit close-up (when safe) to show void boundaries.
- Forms: Pane ID; product family & surface numbering (#1–#4; laminate-internal); worked surface Y/N; functional coating present on worked surface? (Y/N/Unknown); reveal status; lighting/time; geometry checklist.
- Measurements (if requested): Approximate void size (mm), count per area, and distance from edge; note temperature/RH at time of inspection (for reproducibility). (Use VIS forms fields; add notes.)
Mis-ID Pitfalls (Informative)
Attempting “spot-work” on the face to address an internal void risks creating a worked region (visible transition edge) that VIS disallows at acceptance for CAT-0…CAT-4. Keep classification appearance-only and location-based; refer.
Reporting Language (Template)
- A.02.02 Bubbles/Stringers (laminate-internal) — Discrete voids within interlayer; no change after Non-Invasive Reveal; MSRT = SC-0 on exposed faces; documented at 12/36/72 in with normal + oblique under raking. CAT-5 (laminate-internal; out of in-place scope). Refer per project protocol.
DSS-A.02.03
Contamination Inclusions (foreign matter within laminated interlayer)
DSS-A.02.03
Contamination Inclusions (foreign matter within laminated interlayer)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Discrete foreign particles/fibers/particulates encapsulated within the laminated interlayer between glass plies (e.g., dust, fabric lint, granules, hairline fibers). These are laminate-internal features—not on an exposed worked face—and are therefore not addressable in place; classification is location/condition-driven. Product/spec context for laminated glass: ASTM C1172 and ISO 12543 (normative in VIS). Use VIS surface numbering; identify as laminate-internal (distinct from #1/#4 and IGU #2/#3 faces).
Typical Presentation (Informative)
- Point-like specks (dark/opaque), light-colored lint, or fine filaments captured in the interlayer; may align with lay-up direction or appear clustered near edges/inserts.
- No change after Non-Invasive Reveal of exposed faces and no worked transition edge on the face. Evaluate using VIS lighting/geometry.
Field Identification Cues (Normative)
Location / access (primary):
- Confirm laminate-internal location. On forms, record product family (laminated) and surface numbering (#1–#4; laminate-internal). Do not re-number laminate-internal faces as IGU faces.
Surface-catch class (MSRT):
- SC-0 (none) on exposed face(s). MSRT is single, non-marring and used only to support classification—not acceptance. Do not abrade.
Inspection environment / reveal controls:
- Perform Non-Invasive Reveal (clean & dry) before evaluation; persistence confirms non-face location. Avoid blades/abrasives/chemicals prior to classification.
Viewing / lighting:
- VIS geometry: 12 / 36 / 72 in; normal incidence + oblique sweep (~60°–120°) under raking light. Back-lit frames can help show particle silhouette.
Classification Mapping (to VIS-DA) (Normative)*
- CAT-5 — Out of in-place scope when inclusions are laminate-internal (not on an exposed worked surface). Document and refer per project protocol (fabricator/manufacturer/warranty).
Indicative Relief / Depth (Informative)
- Not applicable to the exposed face (no measurable surface relief; SC-0). VIS μm ranges apply to face-side defects only.
Differentiation & False Positives (Informative)
- vs. Face-side residues/overspray (R-family): Face films respond to Non-Invasive Reveal; true inclusions do not.
- vs. Stones/knots in float (P.02.03): Factory solid inclusions in the glass mass (processing feature); encapsulated and SC-0 on the face. Classify per processing features, not laminated interlayer contamination.
- vs. Bubbles/stringers (A.02.02): Gas voids without foreign matter; contamination inclusions show solid particulate/fiber boundaries. Keep the family assignment distinct; both are laminate-internal and typically CAT-5.
Evidence Package (Documentation Requirements) (Normative)*
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, raking; include a back-lit close-up (when safe) to show inclusion boundary; ensure reveal completed is noted.
- Forms: Pane ID; product family & surface numbering (#1–#4; laminate-internal); worked surface Y/N; functional coating present on worked surface? (Y/N/Unknown); reveal status; lighting/time; geometry checklist.
- Optional measurements: Approximate particle size (mm), count per area, distance from edge; note temperature/RH at time of inspection. (Use VIS form notes.)
Mis-ID Pitfalls (Informative)
Attempting “spot-work” on the face to address an internal inclusion risks creating a worked region (visible transition edge) that VIS disallows at acceptance for CAT-0…CAT-4. Keep classification appearance-only and location-based; refer.
Reporting Language (Template)
- A.02.03 Contamination Inclusions (laminate-internal) — Discrete foreign particulate/fiber within interlayer; no change after Non-Invasive Reveal; MSRT = SC-0 on exposed faces; documented at 12/36/72 in with normal + oblique under raking. CAT-5 (laminate-internal; out of in-place scope). Refer per project protocol.
DSS-A.02.04
Interlayer Creep / Exudation at Edge
DSS-A.02.04
Interlayer Creep / Exudation at Edge
(edge ooze; interlayer flow/exposure; location/condition = laminate-internal; typically CAT-5 by location/inaccessibility)
Definition (Reference)
Localized flow, squeeze-out, or exposure of the laminated interlayer at or near the laminate edge. Presents as soft or glossy interlayer material visible at the ply edges; may wet adjacent components or leave a faint transfer on adjacent framing or gaskets. Because the condition originates within the laminate stack (between plies), it is not a face-side glass surface defect. The laminate’s internal faces are “laminate-internal” and are not accessible for in-place restoration.
Typical Presentation (Informative)
- Soft or tacky bead/film emerging at the edge; sometimes clear, sometimes slightly hazed from dust pickup.
- May print or smudge onto adjacent frame gaskets; can trap debris along the edge line.
- Often intermittent along the perimeter; more pronounced at corners or areas exposed to heat/sunload.
- No discrete “line” or chip-flank morphology on the glass face; effect is edge-localized and internal to the laminate. (Use surface numbering and location cues to confirm laminate-internal origin.)
Field Identification Cues (Normative)
- Location/access: Confirm the observation is at the laminate edge and originates between plies (laminate-internal). Record surface numbering and product type on Forms: If the cue is not on the exposed face and shows fixed parallax (where applicable), treat as out-of-scope for in-place restoration.
- Non-invasive reveal: Clean and dry the exposed face per VIS before evaluating; edge ooze will not be removed by a face-side reveal, though incidental transfer on the face may wipe away.
- MSRT (Manual Surface-Relief Test): On the face, one light, non-marring pass only. Expect SC-0 on the face (no relief) unless there is a separate residue on the face; classification remains location-driven. Prefer polymer stylus if a coating is present on the worked face or rely on visual cues.
- Viewing/lighting: Evaluate at 12 / 36 / 72 in using normal incidence + oblique sweep (~60°–120°) under raking light; document the edge zone and overall context.
Classification Mapping (to VIS-DA) (Normative)
- Default: CAT-5 by location/condition — the condition is between plies (laminate-internal) and not addressable on the exposed face in place. Document and refer per project protocol.
- Escalate/branch when:
- Face residue/transfer is present from the ooze (e.g., on the frame or a smear on the glass face): classify the face residue under the appropriate R.01 / R.05 DSS entry (residue/transfer) by CAT using face-side cues; the source condition (internal ooze) remains CAT-5.
- Edge damage or cracking is also observed: classify those features under M.03 / M.07 as applicable, separate from the laminate-internal ooze.
Indicative Relief / Depth (Informative)
Not a glass face relief feature. On the exposed face, MSRT typically records SC-0 (no surface catch) unless a separate residue is present. Numeric depth in glass (µm) is not applicable; record qualitative SC class and treat classification as location-driven.
Differentiation & False Positives (Informative)
- vs. Edge sealant smear (R.01.02 / R.01.03): Sealant smears are on the face and removable/alterable by reveal; interlayer creep is within the stack and persists as an edge-internal phenomenon. Face-side smear, if present, should be separately classified under Residues.
- vs. A.02.01 Edge haze/whitening: Whitening is a diffuse optical change within the edge region of the interlayer; creep/exudation presents as material flow/exposure at the perimeter. Both are laminate-internal and generally CAT-5 by location.
- vs. A.02.06 Local delamination: Delamination shows ply/interlayer separation (air/void interface) rather than material ooze; look for edge “silvering”/void lines and parallax behaviors. Both are laminate-internal (CAT-5 by location).
- vs. Coating anomalies on the face (Co.01/Co.03): Coating rubs/patchiness are face-side appearance changes and are disallowed at acceptance on coated surfaces; interlayer creep is internal to the laminate.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique sweep with raking light; include at least one macro of the edge showing interlayer exposure/flow and one context frame showing overall perimeter continuity.
- MSRT result (face): Record SC class on the face (expect SC-0); one pass only, non-marring; if a coating is present on the worked face, prefer polymer stylus or rely on visual/location cues.
- Forms: Pane ID; product family + surface numbering (#1–#4; “laminate-internal” as needed); worked surface Y/N; functional coating on worked surface? (Y/N/Unknown); reveal status; lighting/time; geometry checklist; photos attached.
Mis-ID Pitfalls (Informative)
- Attempting to “clean away” internal ooze on the face can smear a residue and create a new face-side film; classify any resulting film under R (Residues) separately from the internal condition.
- Do not abrade the face to “blend” an edge-internal cue; classification is appearance/location-only and acceptance pertains to the exposed face under VIS.
Reporting Language (Template)
A.02.04 Interlayer Creep / Exudation at Edge (Laminated) — Interlayer material is visibly exposed/flowing at the laminate edge; origin is laminate-internal (non-exposed). Face MSRT = SC-0. Observation persists after non-invasive reveal; classified CAT-5 by location/condition (out of in-place scope). Any incidental face residue from transfer has been recorded separately under R-series (if present). Documented with 12/36/72-in photo set, raking light, and surface numbering per VIS.
DSS-A.02.05
Interlayer Discoloration / Yellowing (UV/thermal aging; laminated interlayer)
DSS-A.02.05
Interlayer Discoloration / Yellowing (UV/thermal aging; laminated interlayer)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
A gradual color shift (amber/yellow/brown) occurring within the laminated interlayer (PVB/ionoplast, etc.) due to UV exposure, thermal load, or aging, observed between the plies. This is a laminate-internal appearance condition (not on an exposed worked face) and is generally not addressable in place; classification is location/condition-driven. Product/spec context for laminated glass is covered by ASTM C1172 and ISO 12543 (normative in VIS). Identify location using VIS surface numbering conventions; mark as laminate-internal (distinct from #1/#4 and IGU #2/#3).
Typical Presentation (Informative)
- Diffuse, non-sharp yellowing or browning, often more pronounced near edges/corners or behind opaque frits/spandrels where heat buildup occurs.
- Stable to cleaning and unchanged by Non-Invasive Reveal; no face-side transition edge or chip-flank cues.
- Visibility can increase with back-lighting or oblique viewing. (Apply VIS lighting/geometry.)
Field Identification Cues (Normative)
Location / access (primary):
- Confirm the phenomenon is laminate-internal (between plies). On forms, record product family (laminated) and surface numbering (#1–#4; tag as laminate-internal). This is not an exposed worked face.
Surface-catch class (MSRT):
- On exposed faces, record SC-0 (none). MSRT is single, non-marring and supports classification only; do not abrade. Prefer a polymer stylus on coated faces or rely on visual/location cues.
Inspection environment / reveal controls:
- Perform Non-Invasive Reveal (clean & dry) before evaluation; persistent color shift after reveal supports internal origin. Avoid blades/abrasives/chemicals prior to classification.
Viewing / lighting:
- VIS geometry: 12 / 36 / 72 in, normal incidence + oblique sweep (~60°–120°) with raking light; add back-lit frames (when safe) to document color cast.
Classification Mapping (to VIS-DA) (Normative)*
- CAT-5 — Out of in-place scope when discoloration resides within the laminate (not on an exposed worked surface). Document and refer per project protocol (fabricator/manufacturer/warranty).
Indicative Relief / Depth (Informative)
- Not a face-relief feature. On the exposed face, MSRT records SC-0 (no surface catch). Numeric μm depth ranges apply to face-side defects only.
Differentiation & False Positives (Informative)
- vs. External films/residues (R-family): Face films respond to Non-Invasive Reveal; interlayer yellowing does not.
- vs. Edge haze/whitening (A.02.01): Whitening is a milky diffuse edge effect; discoloration is a color cast (amber/brown) without a sharp boundary. Both are laminate-internal (CAT-5 by location).
- vs. Spandrel/back-paint mottle (Co.04): Spandrel anomalies are behind the glass coating system and often show pattern/mottle; interlayer yellowing follows laminate regions and lacks paint-system pinholes/holidays. (Use product context & surface numbering.)
- vs. Low-E color non-uniformity (Co.01.02): Coating color shift occurs on a functional coating surface (face-side; acceptance rules differ). Interlayer yellowing is between plies; classify by location.
Evidence Package (Documentation Requirements) (Normative)*
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, raking; include at least one back-lit image (when safe) to show internal color shift.
- Forms: Pane ID; product family & surface numbering (#1–#4; laminate-internal); worked surface Y/N; functional coating present on worked surface? (Y/N/Unknown); reveal status; lighting/time; geometry checklist.
- Context notes: Orientation (cardinal), presence of frit/spandrel/film behind glass, proximity to heat sources; ambient temperature/RH at time of inspection.
Mis-ID Pitfalls (Informative)
Attempting face-side “correction” of a laminate-internal color shift may create an unwanted worked region (visible transition edge) disallowed by VIS acceptance for CAT-0…CAT-4. Keep classification appearance-only and location-based; refer rather than abrade.
Reporting Language (Template)
- A.02.05 Interlayer Discoloration/Yellowing (laminate-internal) — Diffuse amber/brown color shift between plies; no change after Non-Invasive Reveal; MSRT = SC-0 on exposed faces; documented at 12/36/72 in with normal + oblique under raking (incl. back-lit frame). CAT-5 (laminate-internal; out of in-place scope). Refer per project protocol.
DSS-A.02.06
Local Delamination (ply/interlayer separation; laminated glass)
DSS-A.02.06
Local Delamination (ply/interlayer separation; laminated glass)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Local delamination is a separation between a glass ply and the interlayer (or between interlayers) creating a void/air interface within the laminate stack. Presents as silvering, Newton-fringe iridescence, or a defined lens-like boundary inside the laminate. Because the cue is laminate-internal (between plies), it is not on an exposed worked face and is not addressable in place; classification is location/condition-driven. Product/spec context: ASTM C1172 and ISO 12543 (normative in VIS). Use VIS surface numbering and record as laminate-internal (distinct from #1/#4 and IGU #2/#3 faces).
Typical Presentation (Informative)
- Sharp, closed boundary (crescent/amoeboid) showing silvering or rainbow fringes under oblique/raking light; often edge-originating and creeping inward.
- May appear around cutouts/inserts, at corners, or where thermal/UV load and moisture are elevated.
- No change after Non-Invasive Reveal of exposed faces; no worked transition edge on the face. (Apply VIS inspection geometry.)
Field Identification Cues (Normative)
Location / access (primary):
- Confirm laminate-internal location. On forms, record product family (laminated) and surface numbering (#1–#4; tag as laminate-internal). Do not re-number laminate-internal interfaces as IGU faces.
Surface-catch class (MSRT):
- On exposed faces, record SC-0 (none). MSRT is single, non-marring and supports classification only—do not abrade to “probe” an internal cue. Prefer polymer stylus on coated faces or rely on visual/location cues.
Inspection environment / reveal controls:
- Perform Non-Invasive Reveal (clean & dry) before evaluation; persistence confirms non-face location. Avoid blades/abrasives/chemicals prior to classification.
Viewing / lighting:
- VIS geometry: 12 / 36 / 72 in; normal incidence + oblique sweep (~60°–120°) with raking light. Add back-lit frames (when safe) to capture fringes/silvering.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 — Out of in-place scope when separation is within the laminate (not on an exposed worked surface). Document and refer per project protocol (fabricator/manufacturer/warranty).
- If face-side damage also exists (e.g., perimeter scoring), classify that separately under the appropriate M-family item and assign CAT per VIS.
Indicative Relief / Depth (Informative)
- Not a face-relief feature. On the exposed face, MSRT records SC-0. Numeric μm ranges in VIS apply to face-side defects only.
Differentiation & False Positives (Informative)
- vs. Bubbles/stringers (A.02.02): Bubbles are discrete voids (round/linear) without pronounced fringe patterns; delamination shows defined separation boundary with silvering/iridescence.
- vs. Edge haze/whitening (A.02.01): Whitening is diffuse/milky; delamination has a sharp lens-like boundary and fringe effects.
- vs. Interlayer creep/exudation (A.02.04): Creep is material flow/exposure at the edge; delamination is ply/interlayer separation (air interface) within the stack.
- vs. IGU cavity anomalies (A.01 family): Cavity features sit on #2/#3 with fixed parallax between panes; delamination is within a laminate (record as laminate-internal). Use surface numbering to avoid cross-family mis-ID.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, raking; include at least one back-lit macro (when safe) to capture fringes/silvering and a context frame showing edge origin/extent.
- Forms: Pane ID; product family & surface numbering (#1–#4; laminate-internal); worked surface Y/N; functional coating present on worked surface? (Y/N/Unknown); reveal status; lighting/time; geometry checklist.
- Progression note: If observed across site visits, record growth/creep of boundary (mm and date) and any environmental conditions (temperature/RH, sunload).
Mis-ID Pitfalls (Informative)
Attempting face-side “blending” to hide an internal boundary creates a worked region (visible transition edge) that VIS disallows at acceptance (CAT-0…CAT-4). Keep classification appearance-only and location-based; refer, do not abrade.
Reporting Language (Template)
- A.02.06 Local Delamination (laminate-internal) — Defined ply/interlayer separation with silvering/iridescent fringes inside the laminate; no change after Non-Invasive Reveal; MSRT = SC-0 on exposed faces; documented at 12/36/72 in with normal + oblique under raking (incl. back-lit macro). CAT-5 (laminate-internal; out of in-place scope). Refer per project protocol.
A.03
Mirrors & Back‑Coated Products
DSS-A.03.01
Mirror Edge Blackening (back-coating corrosion)
DSS-A.03.01
Mirror Edge Blackening (back-coating corrosion)
(Assembly / back-coated products — typically out of in-place scope)
Definition (Reference)
Localized darkening/blackening that initiates at the perimeter of a silvered mirror and advances inward beneath the protective paint (back-coating). The phenomenon results from moisture/chemical ingress at edges or penetrations, leading to corrosion of the reflective metal layer. Appearance is behind the glass substrate (back side), not on the exposed viewing face. Classification/acceptance pertain to the exposed surface only under the VIS; back-side deterioration is handled by location/scope rules.
Typical Presentation (Informative)
- Perimeter “creep” band that is dark, brown-green, or black, often irregular or “map-edged,” growing inward from edges, cutouts, or scratched back-paint.
- Under-glass look: no change with front-face cleaning/reveal; no tactile relief on the viewing face.
- May be asymmetric (more severe at wet corners, splash zones, sinks).
- May show haloing around penetrations (mounts, clips) or at unsealed edges.
Field Identification Cues (Normative)
Surface-catch class (MSRT):
- On the exposed viewing face, record SC-0 (no relief). Perform one light, non-marring pass only; MSRT supports classification and must not abrade the surface. On suspected coated faces (front-surface functional coat over mirror glass), prefer a polymer stylus or rely on visual/location cues.
Reveal / lighting / geometry:
- Evaluate clean & dry after a Non-Invasive Reveal; use raking light and assess at 12 / 36 / 72 in at normal incidence and through an oblique sweep ~60°–120°. The back-side defect will not change with reveal and will remain visible by parallax/location cueing.
Location/access:
- Confirm the observation sits behind the glass (back-coating) rather than on the worked surface. Acceptance pertains only to the exposed surface under evaluation. Record pane ID and, where helpful, fixture/location context on Forms:
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 (Out of Scope for In-Place Restoration):
If the cue is confirmed as back-coating corrosion (behind the glass), classify CAT-5 by location/condition and refer to replacement or mirror-fabrication remedies per project protocol. Surface catch on the viewing face is non-determinative; location controls. - If any additional face-side damage (scratches, pits, coating anomalies) is present on the exposed surface, classify that face-side condition separately under the appropriate M/Co/Ch family by CAT; do not let the back-side condition drive face-side acceptance.
Indicative Depth / Relief (Informative)
Not applicable—deterioration occurs behind the viewing surface within the reflective/paint system. On the viewing face: SC-0 is expected; numeric depth for the back-side condition is not used for VIS classification/acceptance, which remain appearance-based on the exposed surface.
Differentiation & False Positives (Informative)
- vs. Front-face residues/films (R-series): Residues change with reveal and may show front-face MSRT cues; mirror blackening does not respond to reveal and remains under-glass.
- vs. Coating anomalies on the worked surface (Co-series): Coating rub/sheens occur on the exposed face and are disallowed at acceptance on coated surfaces; mirror edge blackening is behind the glass and is handled as CAT-5 location.
- vs. IGU between-pane defects: Fixed parallax within an IGU cavity indicates between-pane location; treat as CAT-5 similarly (out of in-place scope).
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS):
- 12 / 36 / 72 in; normal + oblique; include raking frames.
- One edge context frame showing the advancing black band from the perimeter or cutout; one macro confirming the cue sits behind the glass (unchanged by reveal; SC-0 on face).
- MSRT result: Record SC-0 on the viewing face; one pass only; prefer polymer stylus if a front functional coat is suspected.
- Forms: Pane ID; location; reveal status; lighting/time; geometry checklist; note “back-coating corrosion (behind glass)”; attach photos.
Mis-ID Pitfalls (Informative)
- Attempting to “polish out” what is actually behind the glass can create needless face-side worked regions with transition edges, which VIS disallows at acceptance. Keep classification appearance-only for the face unless genuine face-side damage exists.
Reporting Language (Template)
- A.03.01 — Mirror Edge Blackening (back-coating corrosion):
“Dark/black under-glass band originating at the perimeter/cutout consistent with back-coating corrosion. Non-responsive to Non-Invasive Reveal; MSRT on viewing face = SC-0. Location/condition places the cue behind the exposed surface; classified CAT-5 (out of in-place scope) per VIS. No additional face-side damage observed at acceptance geometry (12/36/72 in; normal + oblique; raking light).”
DSS-A.03.02
Spot Corrosion Behind Mirror (localized back-coating failure)
DSS-A.03.02
Spot Corrosion Behind Mirror (localized back-coating failure)
(Assembly / back-coated products — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Discrete under-glass spots (darkening, brown/black dots, or small blooms) caused by localized corrosion of the reflective layer behind the glass where the protective back-paint/edge seal has been compromised (pinholes, scratches, clip pressure, moisture/chemical ingress). The phenomenon is behind the viewing surface (back-coating system), not on the exposed face. VIS acceptance pertains to the exposed face; back-side deterioration is handled by location/scope rules.
Typical Presentation (Informative)
- Peppered spots or small clusters radiating from edge/cutout/penetration zones or at back-paint scratches.
- Often map-edged or haloed; no change after Non-Invasive Reveal of the viewing face; no tactile relief on the face.
- May progress from faint amber to opaque black with time/continued exposure.
Field Identification Cues (Normative)
Surface-catch class (MSRT):
- On the exposed viewing face, record SC-0 (no relief). One light, non-marring pass only to support classification; do not abrade. Prefer a polymer stylus if a face functional coat is suspected.
Reveal / lighting / geometry:
- Evaluate clean & dry after Non-Invasive Reveal; use raking light at 12 / 36 / 72 in with normal incidence + oblique sweep (~60°–120°) per VIS. Back-side spots remain unchanged by reveal.
Location / access:
- Confirm the cue sits behind the glass (back-coating). Acceptance under VIS pertains to the exposed face only; back-side corrosion is classified by location/condition. Record pane ID and fixture/location context on Forms:
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 (Out of scope for in-place restoration): When confirmed as back-coating spot corrosion, classify CAT-5 by location/condition and refer to fabricator/replace per project protocol. Face MSRT is non-determinative; location controls.
- If separate face-side damage exists (scratches, films, coating rubs), classify that condition independently under M/Co/R families by CAT; do not let the back-side condition set face acceptance.
Indicative Relief / Depth (Informative)
Not applicable to the exposed face. The deterioration occurs behind the glass within the reflective/paint system. Expect SC-0 on the face; numeric depth is not used for back-side classification.
Differentiation & False Positives (Informative)
- vs. Front-face specks/overspray (R.02/R.06): Face residues respond to Non-Invasive Reveal and may show MSRT cues; back-side spots do not.
- vs. Mirror edge blackening (A.03.01): Edge blackening is a perimeter creep band; A.03.02 presents as isolated spots/clusters, often at back-paint scratches or clip points. Both are CAT-5 by location.
- vs. IGU between-pane artifacts: IGU cavity features show fixed parallax between panes (#2/#3); mirror corrosion is behind the substrate. Use product context and forms to avoid cross-family mis-ID.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, raking; include a macro showing spot edges/under-glass character and a context frame showing proximity to edges/cutouts/clip points.
- MSRT result (face): SC-0; one pass; polymer stylus preferred if a face coat is present/suspected.
- Forms: Pane ID; location; reveal status; lighting/time; geometry checklist; note “back-coating spot corrosion (behind glass)”; attach photos.
Mis-ID Pitfalls (Informative)
Attempting to “polish out” a behind-glass spot creates unnecessary worked regions (visible transition edges) on the face that VIS disallows at acceptance. Keep classification appearance-only for the face unless true face-side damage is present.
Reporting Language (Template)
- A.03.02 Spot Corrosion Behind Mirror (back-coating) — Discrete under-glass spots/cluster; unchanged after Non-Invasive Reveal; MSRT on face = SC-0. Location/condition places cue behind the exposed surface; classified CAT-5 (out of in-place scope) per VIS. Documented at 12/36/72 in with normal + oblique + raking; proximity to edge/cutout noted.
DSS-A.03.03
Adhesive / Chemical Attack from Behind (mirror back-coating)
DSS-A.03.03
Adhesive / Chemical Attack from Behind (mirror back-coating)
(Assembly / back-coated products — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Localized under-glass staining, bloom, or matting visible through the mirror that originates from adhesives, mounting compounds, cleaners, or chemicals acting on the back-coating/reflective layer (behind the glass). The cue is not on the exposed viewing face and therefore is not addressable in place; classification is location/condition-driven. Identify the product as a mirror/back-coated glass and apply VIS surface-numbering/context rules; acceptance under VIS pertains to the exposed surface only.
The Glass Restoration Standards…
Typical Presentation (Informative)
- Under-glass diffuse bloom (whitish/grey) or discolored patches behind the glass adjacent to adhesive points, clip/fastener locations, or at cleaner/solvent contact zones on the back.
- No change after Non-Invasive Reveal of the viewing face; no transition edge or chip-flank morphology on the face.
- May co-exist with edge blackening or spot corrosion elsewhere on the same lite (see A.03.01 / A.03.02 for related back-side phenomena).
Field Identification Cues (Normative)
Surface-catch class (MSRT):
- On the exposed viewing face, record SC-0 (none). Perform one light, non-marring pass only to support classification; do not abrade. If a face functional coating is present/suspected, prefer a polymer stylus or rely on visual/location cues.
Reveal / lighting / geometry:
- Evaluate clean & dry after a Non-Invasive Reveal; inspect at 12 / 36 / 72 in, normal incidence + oblique sweep (~60°–120°) under raking light per VIS. Back-side attack remains unchanged by reveal.
Location / access:
- Confirm the observation sits behind the glass (back-coating) rather than on the worked face. On forms, record pane ID and product context; acceptance pertains to the exposed surface under evaluation. Use VIS surface-numbering on documentation where applicable.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 — Out of in-place scope when the appearance change arises in the back-coating system (behind the glass). Document and refer per project protocol (fabricator/replace). Face-side MSRT and numeric depth are non-determinative; location controls.
- If any face-side condition is also present (scratches, films, coating rubs), classify that separately under M/Co/R families by CAT; do not let the back-side condition set face acceptance.
Indicative Relief / Depth (Informative)
Not applicable to the exposed face; deterioration occurs behind the glass. On the viewing face: SC-0 expected; numeric depth (µm) is not used for back-side classification.
Differentiation & False Positives (Informative)
- vs. Front-face residues/films (R-series): Face films respond to Non-Invasive Reveal; back-side attack does not.
- vs. Coating anomalies on the worked surface (Co-series): Coating rub/patchiness occurs on the exposed face and is disallowed at acceptance on coated surfaces; back-side attack is behind the glass (location-driven CAT-5).
- vs. IGU between-pane artifacts (A.01 family): IGU conditions show fixed parallax between #2/#3; mirror back-coating attack is behind a back-paint/reflective system, not a cavity condition. Use product context + documentation forms to avoid cross-family mis-ID.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, raking; include one macro confirming under-glass character (unchanged by reveal) and one context frame showing proximity to adhesive pads/clips/chemical exposure zones.
- MSRT result (face): SC-0; one pass; non-marring; polymer stylus preferred when any face functional coat is present/suspected.
- Forms: Pane ID; product & context (mirror/back-coated); reveal status; lighting/time; geometry checklist; surface numbering where applicable.
Mis-ID Pitfalls (Informative)
Attempting to “polish out” an under-glass cue creates unnecessary worked regions (visible transition edge) on the face that VIS disallows at acceptance (CAT-0…CAT-4). Keep classification appearance-only for the face unless true face-side damage exists.
Reporting Language (Template)
- A.03.03 Adhesive / Chemical Attack from Behind (mirror back-coating) — Diffuse bloom/discoloration behind the glass adjacent to adhesive/cleaner contact points; unchanged by Non-Invasive Reveal; MSRT on viewing face = SC-0. Location/condition places cue behind the exposed surface; classified CAT-5 (out of in-place scope) per VIS. Documented at 12/36/72 in with normal + oblique + raking; product context recorded.
A.04
Switchable/Smart Glazing (PDLC/EC)
DSS-A.04.01
Black Spots / Voids in Active Layer (PDLC / EC; switchable glazing)
DSS-A.04.01
Black Spots / Voids in Active Layer (PDLC / EC; switchable glazing)
(Assembly / internal condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Discrete dark “black” spots, pin-voids, or small opaque islands occurring within the active switchable layer (e.g., PDLC or electrochromic stack) of a smart-glazing lite. Because the cue resides within the laminate or device stack (not on an exposed worked face), it is not addressable in place; classification is governed by location/condition under VIS rules. Use VIS surface numbering and parallax to confirm non-face location before assigning CAT.
Typical Presentation (Informative)
- Small, sharply defined dark points or voids that remain visible in both “on” and “off” states (contrast may vary with state).
- Often static in position; may be isolated or occur in small clusters; sometimes biased near busbars/lead areas or printed electrode edges.
- No change after Non-Invasive Reveal of exposed faces; no worked transition edge on the face when viewed under VIS inspection geometry.
Field Identification Cues (Normative)
Location / access (primary)
- Confirm the cue sits within the device/laminate and is not on a worked face. Demonstrate fixed parallax (feature remains fixed relative to its reflection as the observer moves). If between panes or internal to the laminate/device, classify CAT-5 by location. Record surface numbering on forms (#1–#4; tag laminate-internal when applicable).
Surface-catch class (MSRT)
- On exposed face(s), record SC-0 (none). The Manual Surface-Relief Test is a single, non-marring pass used only to support classification—not acceptance; it cannot “probe” an internal cue. Prefer a polymer stylus on suspected coated faces, or rely on visual/location cues.
Inspection environment / reveal controls
- Perform Non-Invasive Reveal (clean & dry) before evaluation; persistence confirms non-face location. Avoid blades/abrasives/chemicals prior to classification.
Viewing / lighting
- Apply VIS geometry: 12 / 36 / 72 in; view at normal incidence and through an oblique sweep (~60°–120°) with raking light. Use back-lit frames when safe to emphasize internal contrast.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 — Out of in-place scope when the condition is laminate/device-internal (not on an exposed worked surface). Document and refer per project protocol (fabricator/manufacturer/warranty).
- If any additional face-side damage exists (e.g., scratches, coating rub/patchiness), classify that separately under the appropriate family (M/Co/Ch) and assign CAT per VIS; do not let an internal cue drive face-side acceptance.
Indicative Relief / Depth (Informative)
- Not applicable on the exposed face(s): SC-0 is expected. Numeric μm ranges in VIS apply to face-side defects only; internal device/laminate anomalies have no measurable face-relief for MSRT.
Differentiation & False Positives (Informative)
- vs. Coating anomalies on the worked surface (Co-family): Coating rub/sheens occur on the exposed face and are disallowed at acceptance on coated surfaces (VIS §6.2.e). Internal active-layer voids show fixed parallax and remain unaffected by reveal.
- vs. Between-pane particulate (A.01.03): Cavity fines present on #2/#3 faces and may look speckled; verify location with parallax and surface numbering; both are CAT-5 by location, but family assignment differs.
- vs. Face-side residues/films (R-family): Residues change with reveal and can show face-side MSRT cues; internal active-layer voids do not.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in; normal + oblique; include raking frames and a short sequence (or paired frames) demonstrating fixed parallax. Note lighting/time and reveal status.
- Forms: Pane ID; product family (smart glazing—PDLC/EC); surface numbering (#1–#4; laminate-internal if applicable); “worked surface Y/N”; functional coating present on worked surface? (Y/N/Unknown); environment checks (dry; no condensation).
- Acceptance split: Internal device/laminate conditions are not subject to in-place acceptance under VIS; document and refer. Do not conflate factory/system issues with VIS acceptance for restored faces.
Reporting Language (Template)
A.04.01 Black Spots/Voids in Active Layer (PDLC/EC) — Discrete internal dark points verified by fixed parallax; no change after Non-Invasive Reveal of #1/#4; MSRT records SC-0 on exposed face(s). Logged as CAT-5 (out of in-place scope by location). Documented per VIS (photos at 12/36/72 in; normal + oblique + raking; surface numbering recorded) and referred to manufacturer/warranty per project protocol.
DSS-A.04.02
Busbar / Lead Defects Visible Through Lite (PDLC / EC; switchable glazing)
DSS-A.04.02
Busbar / Lead Defects Visible Through Lite (PDLC / EC; switchable glazing)
(Assembly / internal device condition — typically CAT-5 by location; out of in-place scope)
Definition (Reference)
Visible anomalies associated with busbars, printed/laminated leads, or current-distribution traces within a switchable glazing device (e.g., PDLC or electrochromic). Typical cues include misalignment/print-through, discontinuities, smears, voids, corrosion/discoloration along the busbar edge, or local opacity near conductors. Because the condition resides within the laminate/device stack—not on an exposed worked face—it is not addressable in place; classification is governed by location/condition. Use VIS surface numbering and parallax to confirm non-face location.
Typical Presentation (Informative)
- Straight or gently arcing conductor bars/traces visible at a margin or behind a ceramic print, with local dark bands, patchy opacity, or color shift adjacent to the busbar/lead.
- Print-through of conductive ink or a smeared edge where the trace transitions into the active area.
- Localized voids or thin spots in the active layer adjacent to the busbar (contrast varies between ON/OFF states).
- No change after Non-Invasive Reveal of the exposed faces; no worked transition edge on the face.
Field Identification Cues (Normative)
Location / access (primary)
- Confirm the cue sits within the device/laminate (not on #1/#4). Demonstrate fixed parallax to distinguish internal/device features from face-side conditions. Record surface numbering (#1–#4; note laminate-internal when applicable). When internal, classification is CAT-5 by location.
Surface-catch class (MSRT)
- On exposed face(s), record SC-0 (none). The Manual Surface-Relief Test is a single, non-marring pass used only to support classification—not acceptance. Prefer a polymer stylus on suspected coated faces, or rely on visual/location cues.
Inspection environment / reveal controls
- Complete a Non-Invasive Reveal (clean & dry) before evaluation; persistence of the cue confirms non-face location. Avoid blades/abrasives/chemicals prior to classification.
Viewing / lighting
- Apply VIS geometry: 12 / 36 / 72 in; normal incidence and oblique sweep (~60°–120°) with raking light. Add back-lit frames when safe to emphasize internal contrast.
Classification Mapping (to VIS-DA) (Normative)
- CAT-5 — Out of in-place scope when the anomaly is internal to the switchable device/laminate (not on an exposed worked surface). Document and refer per project protocol (fabricator/manufacturer/warranty).
- If separate face-side damage exists (scratches, coating rub/patchiness), classify that independently under the appropriate family (M/Co/Ch) by CAT; do not let an internal cue control face-side acceptance.
Indicative Relief / Depth (Informative)
Not applicable on the exposed face(s): SC-0 expected. Numeric μm ranges in VIS apply to face-side defects only; internal device/laminate cues have no measurable face relief for MSRT.
Differentiation & False Positives (Informative)
- vs. Coating anomalies on the worked surface (Co-family): Coating rub/patchiness is on the exposed face and is disallowed at acceptance on coated surfaces; busbar/lead anomalies are internal and show fixed parallax.
- vs. Between-pane particulate (A.01.03) or spacer smear (A.01.04): Cavity artifacts sit on #2/#3 faces; device traces are laminate/device-internal. Use parallax + surface numbering to separate. Both internal conditions map to CAT-5 by location.
- vs. Face-side residues/films (R-family): Residues respond to Non-Invasive Reveal and can show face-side MSRT cues; busbar/lead issues do not.
Evidence Package (Documentation Requirements) (Normative)
- Photo set (VIS): 12 / 36 / 72 in, normal + oblique, include raking. Add one short sequence (or paired frames) demonstrating fixed parallax relative to reflections. Note reveal status and lighting/time.
- Forms (VIS Appendix X3 fields): Pane ID; product family (smart glazing—PDLC/EC); surface numbering (#1–#4; laminate-internal if applicable); worked surface Y/N; functional coating on worked surface? (Y/N/Unknown); reveal status; geometry checklist.
- Acceptance split: Internal device/laminate conditions are not subject to in-place acceptance under VIS; document and refer per project protocol.
Mis-ID Pitfalls (Informative)
Attempting to “polish out” a device-internal cue risks creating a face-side worked region with a visible transition edge, which VIS disallows at acceptance (CAT-0…CAT-4). Confirm reveal status and parallax/location before any action.
Reporting Language (Template)
- A.04.02 Busbar/Lead Defects Visible Through Lite (PDLC/EC) — Internal conductor/edge anomaly verified by fixed parallax; no change after Non-Invasive Reveal; MSRT on exposed face(s) = SC-0. Location/condition places cue within device/laminate; classified CAT-5 (out of in-place scope) per VIS. Documented at 12/36/72 in with normal + oblique + raking; surface numbering recorded; referred to manufacturer/warranty.